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First-article balloon that skips the note Solved The ballooned report covers every numbered dimension and misses a note that says 'all untoleranced diameters… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Two indicators that disagree on runout Solved A tenths indicator on a magnetic base and a 0.01 mm indicator on a test stand do not agree on shaft runout by… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Hardness reading on a decarburized flame-cut edge A flame-cut 4140 part fails a hardness check on the edge and passes in the middle. The print says a hardness… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Pin gauge entering a hole at an angle Solved A 6 mm pin enters a drilled hole if you tip it, and will not enter straight. The hole is called a true positi… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Ra number from a portable tester on a curved surface Solved A portable roughness tester on a turned diameter says Ra 1.6 and the visual is a thread-like spiral. The prin… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · CMM report that fails a distance the caliper passed Solved A CMM report flags a hole-to-hole distance by 0.08 mm. A caliper on the same holes reads in tolerance. The al… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Thread plug that starts and then locks Solved A 1/4-20 go plug starts by hand and locks after two turns. The no-go does not enter. The operator wants to ta… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Surface plate and a height gauge on a part with three feet A three-foot bracket rocks on the plate. The height gauge reading depends on which corner you press. The prin… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · A bore gauge that repeats and does not match the ring Solved The bore gauge repeats within 0.002 mm and reads 0.015 small against the ring we trust. The operator has been… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Calipers versus a micrometer on a turning diameter Solved Operators check a 25 mm diameter with calipers and write 25.00. Inspection with a micrometer gets 25.03 and r… Inspection · Zoryra Forum · Lead · 3 replies · 1 view · Program stop for a manual flip with no written stop Solved Op 2 is a flip. The program has an M0 and a comment that says 'flip.' It does not say which face goes against… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Ball mill gouge at the bottom of a vertical wall blend Solved A vertical wall blends into a floor with a small radius. The ball mill gouges a dip at the tangent. The simul… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Feedrate of a drilling cycle posted in the wrong units A shop that programs in metric posted a drill for an inch control by accident. The cycle ran, the feed was ab… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Roughing stock left on a floor the finish tool never visits Solved The floor is still 0.5 mm high. The finish operation is walls only, which the tree makes obvious after the sc… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Post that swaps G2 and G3 around a rotary Solved A wrapped toolpath on a fourth axis posts arcs that cut the mirror of the feature when the rotary is on the f… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Helix entry that is too tight for the end mill Solved The pocket entry is a helix of 1 mm diameter larger than the tool. The tool screams on entry and the bottom o… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Using wear compensation when the CAM already output the wear Solved The programmer output the finish path at nominal and told the operator to use wear. Another programmer includ… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Surface that facets because the tolerance was loosened to save time A 3D finish was recut with a looser toolpath tolerance to shorten the program. The machine runs smoother and… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Linking moves that rapid through a clamp Solved The pockets are correct. The link between pocket three and four rapids through a clamp that was added after t… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view · Chamfer toolpath that cuts the thread crests Solved A chamfer mill deburrs the top of a hole after tapping. On some holes it kisses the first thread and the gaug… CAD/CAM · Zoryra Forum · Lead · 3 replies · 1 view ·