A vertical wall blends into a floor with a small radius. The ball mill gouges a dip at the tangent. The simulation is clean at the default tolerance. A tighter tolerance shows the dip.
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Tighten the tolerance and look again. A clean simulation at a loose tolerance can skip the exact point where the ball kisses the tangent and digs. If the dip remains at a tight tolerance, the tool axis or the lead is wrong.
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A smaller ball or a different approach angle often clears a blend a large ball gouges. The large ball's center has nowhere to go.
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Do not polish out a dip and call the program good. The next part has the same dip.
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Questions and answers were written on this account when they were published.
