Imibuzo yezeNzululwazi
Imibuzo yezeNzululwazi ekufuneka isonjululwe ngaphambi kwekhotheshoni
Ikowuti ye-CNC ilandela umzobo: imathiriyeli, ukunyamezelana, kunye nexesha lokuphuma. Ezi mpendulo zigubungela ialuminiyam eyi-6061 nentsimbi engenasici, izinyamezelo ezichaziweyo, imisonto, ubushushu obushushu, ukugqiba, iisampulu, kunye nephepha lesinyithi. Ukuphosa, ukubumba, kunye nokushicilela nge-3D kungaphandle kwesicatshulwa.
Emva kokunika ikowuti, yintoni esamele ihlolwe kwisampula?
Ixabiso le-AI libhekisele. Ukungqongqo, ubungqingqwa, ukupholishwa, kunye nemilinganiselo ebalulekileyo silandela umzobo kunye nobunjineli. Xa zichaphazela isakhelo, ordera umzekelo okhokhelweyo ngaphambi kwesixa esikhulu.
Ungayivelisa na ukusuka kumzobo okanye kwisicelo somzimba, ngaphandle komzobo?
Akunjalo njengokukhutshwa kwemveliso. Sidinga INYATHELO okanye umzobo wobunjineli. Umzobo okanye imodeli eprintiweyo ibonisa kuphela imilo. Ulwakhiwo, imathiriyeli, kunye nokunyamezela kuza ngaphambi kwexabiso.
Ulingano luyafana ngokupheleleyo, lungasuswa ngesandla, kwaye akufuneki lulunge. Singayichaza njani loo nto?
Beka imiqathango yokusetyenziswa kumyalezo: ukungcangcazela, ukufikelela kwiiglavu, imijikelo yokususa, kunye nomsantsa ofanelekileyo. Umzobo usadinga ubungakanani obunokulinganiswa kunye nokunyamezela. I-FEELD ayithathi indawo yomzobo.
Ucaphula njani iinombolo ezininzi zamacandelo ngamaqhekeza ambalwa nganye?
Faka i-CAD ngenombolo yenxalenye nganye. I-MOQ yi-1, kunye nomatshini kunye nokuthutha okuboniswe ngokwahlukeneyo. Ukuphinda unikezele okanye ukulingana okunzima kuya kubunjineli ngaphambi komyalelo.
Inxalenye enye, iimeko ezininzi zokusebenzisa. Ngaba imeko nganye kufuneka ibe neembobo zayo?
Hayi. Beka umkhenkce ebusweni kunye nomngxuma omnye. Ezinye iimeko zisebenzisa iadaptha enokutshintshwa okanye ikhava. Umzobo omnye ulawula imingxunya.
Izinto zixabisa kakhulu. Ngaba kopisha inxalenye endala okanye uyilo olutsha?
Qala kumzobo wangoku okanye kwimodeli elinganisiweyo. Ukuba ubukhulu bodonga, imitha, okanye utshintsho lokwahlulahlula ukuze ugcine izinto, khupha umzobo omtsha ngaphambi kokucaphula. Ungavelisi kwifoto yenxalenye endala.
Amabanga okunyamezela ngomatshini afanele afundwe njani?
Inani lebakala elincinci liqine ngakumbi. Izinto ezinganyamezelekiyo zilandela ibhloko yesihloko. Imingxunya echanekileyo, efanelekileyo, nayo nayiphi na into engaphakathi kwe-0.01 mm kufuneka ibizwe ize iqinisekiswe.
Indlela yokubeka flatness, perpendicularity, kunye nendawo injani?
Zibeke kumzobo kunye needatums. Imilinganiselo iyodwa yamkelwa njengemilinganiselo. Isikhundla neprofayile zidla ngokubiza imali engakumbi ibe zidinga indlela yokuhlola ekuvunyelwene ngayo.
Indlela yokuchaza iRa injani?
Fowunela uRa ebusweni obufunayo. Sukubeka ixabiso elinye kwinxalenye yonke. Ubuso obungachazwanga bulandela indawo eqhelekileyo eyenziwe ngomatshini. I-Polish okanye i-grind yinto eyahlukileyo kwaye isenokutshintsha ubungakanani.
Ilaphu elinzima okanye ulaphu oluxubeneyo?
Ucoceko lolona khetho luqhelekileyo. Iisuti ezintle zeendonga ezibhityileyo, utshintsho, okanye ukuzibandakanya okufutshane. Chaza igama, indawo, ucofe indawo yokugrumba, kunye nobunzulu obusebenzisekayo.
Yintoni ekufuneka umzobo uthi ukuze ishubhu ingaphuli lula?
Chaza imiyalezo oyifumeneyo noyithumeleyo, ucofe ububanzi bokutsala, kunye nobunzulu obusebenzisekayo. Shiya ubuncinci iipitshi eziyi-1.5 ezantsi komngxunya oyimfama. Ungabhali kuphela "ucofe ezantsi" kwimiyalezo encinci enzulu.
Indlela yokuchaza ukunyibilika kobushushu injani?
Imathiriyeli yelizwe, umyinge wobulukhuni, kunye naluphi na uncedo loxinzelelo. Ukuba ayikho, ikowuti yenzelwe inxalenye eyenziwe ngomatshini. Ukucima, ukuthukuthela, kunye nokugqiba yimigca eyahlukileyo.
Anodize, i-oxide emnyama, okanye i-nickel plate?
I-Anodize iqhelekileyo kwi-aluminium. Intsimbi isebenzisa i-oxide emnyama okanye ipleyiti ekhethelwe ukubola nokubonakala. Umbala, ubukhulu, kunye nobuso obunemaski kufuneka bubhalwe, okanye ikowuti yenziwa kuphela.
Kutheni kuvavanywa ukutyabeka kwisithuba esincinci kakhulu?
Imingxunya, amagophe, kunye nokunyamezela kuyatshintsha xa ukutyabeka kufaka ubukhulu. Qinisekisa ubungakanani beplagi kwisampulu ebhatelweyo ngaphambi kokuba ibe nkulu. Ixabiso elingacwangciswanga ayiyonxalenye yepleyiti.
I-5-axis iyafuneka nini ngokwenene?
Yisebenzise xa kufuneka usike ubuso obunamacala aliqela, indawo eqingqiweyo okanye imingxunya engahambelaniyo. Ibhloko eqhelekileyo inokuhlala kwi-axis eyi-3. Igeometri iyazigqiba, hayi igama lenxalenye.
Yintoni ebalulekayo kwisithuba sodonga olutyebileyo?
Chaza elona donga lincinci kunye nokuphazamiseka onokukwamkela. Iindonga ezibhityileyo zincokola zize zihambe. Isampulu yento enye ebhatalwayo yeyona ifanelekileyo ngaphambi kweqela.
Ngaba ukususwa kwemiphetho kubandakanyiwe?
Ukwaphuka kwemiphetho eqhelekileyo kudla ngokuqukwa. Ukuba ufuna umda ongenayo i-burr, iradiyasi echaziweyo, okanye awukho umngxuma oqengqelekayo, bhala loo nto. Ukwamkelwa kulandela umyalezo, hayi "ubonakala ugudile".
Kulungiswa njani ukubuyela umva komphezulu wentsimbi ephakathi kwephepha?
Beka i-engile yokugoba kunye nomakha-sangqa wangaphakathi kumzobo. I-Springback ixhomekeke kwizinto eziphathekayo kunye nobukhulu. Inxalenye yamkelwe kwi-engile yokuzoba. I-deep draws kude ngaphandle kwendlela eqhelekileyo yokuziqhelanisa ayisiyiyo ikowuti yesiqhelo kwangoko.
Inokubaliswa ngokukhawuleza i-draw ratio ephezulu kakhulu?
Hayi. Ukugoba kwamaphepha-esinyithi okuqhelekileyo kunokufakwa. Utsalo olunzulu olungaphaya kwendebe eqhelekileyo lufuna umlinganiselo ohloliweyo kunye nomlinganiselo wamanyathelo. Ayisebenzisi inqanaba eliqhelekileyo leAI.
I-PDF kunye ne-CAD ayivumelani. Ngubani ophumelela?
Bhala igama lefayile enye ngaphambi koku-odola. Asisiki ngoxa zingqubana. Khetha INYATHELO lejometri kunye nePDF lokunyamezela kunye namanqaku, uze utsho xa uqinisekisa.
Ingasetyenziswa na indawo yeziqulatho?
Singacebisa ngebanga. Asizukuyitshintsha ngokwethu. Esi sikhundla siqhubeka nesiqinisekiso kuba ubulukhuni, umhlwa, kunye ne-weldability kusenokutshintsha.
Liphi ingxelo yovavanyo ekufuneka siyicelile?
Ingxelo yomlinganiselo, i-FAI, okanye i-CMM ingakhethwa. Ubume obupheleleyo asiyoyo ehlala ikhethiwe. Balloon the critical dimensions. Ingxelo iquka kuphela oko bekuvunyelwene ngako.
Ngaba kufuneka sichaze ukuchaneka kokubekwa kwemishini?
Hayi. Chaza ukunyamezela kwecala nendlela eliza kuhlolwa ngayo. Ivenkile ifanisa umatshini nomzobo.
Yintoni ukufa, kwaye uyayicaphula na?
Ukuphosa kuthululela isinyithi esinyibilikisiweyo kwisikhunta ukuze kungabikho nto intsonkothileyo. Iindlela eziqhelekileyo sisanti, ukungunda okusisigxina, utyalo-mali, kunye ne-die cast. I-Zoryra ayicaphuli ukubekwa, ukubunjwa kwenaliti, ukubekwa kwe-die, okanye ukuprinta kwe-3D. Esi sicatshulwa sigubungela i-CNC mill, ukujika, kunye nokugrumba, i-5-axis, i-sheet metal, iiprototypes, kunye nokugqiba.
Ingaba amaxabiso odonga, ukuncipha, kunye nomzobo unokulinganisela apha?
Hayi. Inaliti idinga ukungunda, intlaka, kunye nokuhlolwa okunciphileyo. Le nkqubo ayikho kule webhusayithi. Ukuba umsebenzi ufakwa yi-CNC, faka kuphela loo fayile ye-CNC.
Ngaba i-EDM yocingo ingacaphulwa?
Ewe. Ukugaya kuseyindlela eqhelekileyo. Xa ikona yangaphakathi ebukhali, indawo emxinwa, okanye intsimbi eqinileyo ifuna ucingo lwe-EDM, yibhale kumzobo ize icatshulwe. Jonga iphepha le-EDM lebhanki. Akukho nombolo yomatshini okanye ubungakanani betanki obufakiweyo.
Yiphi impahla ekufuneka isetyenziswe kwizixhobo zelaser?
6061 aluminium iyakhethwa rhoqo kwizihlalo, iindawo zenozzele, kunye neziseko. Sebenzisa insimbi engenasici xa umzobo kufuneka umelane nokubola. Ibanga elikuzo umzobo lelona sigubha ngalo.
Zeziphi iintlawulo zokunyamezela kunye nexesha lokukhokela ezisebenza kwizixhobo zelaser?
Umphezulu jikelele ulandela umzobo. Biza ubulukhuni kwizihlalo zokubona kunye nokulingana kwizihlalo zenozzele. Ixesha eliqhelekileyo lokukhokela malunga neentsuku ezili-8 ukuya kwezili-12 nokugqiba okukhanyayo. Ingxelo ibonisa inqanaba.
Zeziphi izixhobo zelaser ongazenza?
Izihlalo zenozzele, iziqwenga zokubona, iziseko kunye nezibiyeli zolungiso. Sisebenza ngesinyithi esikuwo umzobo. Asidibanisi ilaser epheleleyo.
Zeziphi imingxuma kunye nokufakwa okufuneka umzobo wecala le-drone ubonise ngaphambi kokucaphula?
Umngxuma ngamnye wokunyuka udinga ububanzi, indawo, nokunyamezelana, kwaye ubuso ngabunye bokudibana bufuna ukulingana. Akwanelanga ukucaphula. Gqibezela umzobo kuqala.
Ngaba ibhilikhi ye-drone kufanele ibe yi-6061 okanye 7075?
Isibiyeli esiqhelekileyo yi-aluminium engama-6061. Sebenzisa u-7075 xa umzobo ufuna amandla aphezulu. Isicatshulwa silandela umgangatho kumzobo kwaye asitshintshi izinto.
Sifanele sibize njani ukulingana komphezulu kwicala lokuvala lokupholisa i-AI?
Fowunela ukutyibilika kobuso bokutywina uqobo, uze uphawule ukuba ihleli phi itywina okanye igesi. Isihloko esivimba ukunyamezelana ngokubanzi asiyilawuli loo meko.
Ingaba ipleyiti epholileyo ye-AI kufuneka ibe ngumhlamvu we-aluminium okanye wentsimbi yentsimbi?
Uninzi lweepleyiti ezibandayo zii-aluminium ezingama-6061. Sebenzisa ubhedu xa umzobo ufuna ukuqhuba okuphezulu kobushushu. Amajelo kunye nobuso bokutywina kulandela umzobo.
I-STEP kunye ne-PDF yesiqwenga sesixhobo se-laser zeenguqulelo ezahlukeneyo. Zeziphi ezicetyisiweyo?
Ikowuti isebenzisa ukuhlaziywa kwegama lakho njengangoku. Xa ezi fayile zimbini zingavumelani, qinisekisa ukuba yeyiphi echanileyo uze ufake olo hlaziyo kuphela.
Kwindawo ye-optic ye-laser, ngaba ukulingana okubiziweyo okanye imvume kwisihloko sodonga ziyasebenza?
Ubuso bokudibana kwesihlalo esibonakalayo kulandela ukuthe tyaba okubizwa kobo buso. Ukunyamezelana kwesihloko kusebenza kuphela kubungakanani obungafakwanga nto.
Kwikhowudi ye-CNC, sifanele sithumele STEP, PDF, okanye DWG?
INYATHELO kunye nePDF enokunyamezelana yeyona nto iluncedo. I-DWG iyodwa ingabonisa imilo. Ubungakanani kunye nokunyamezela kusekhona kumzobo wobunjineli.
Umzobo awubonisi ukupheliswa okanye uphando. Yintoni efakwe kwi-CNC quote?
Iqhinga liquka umatshini wokwenza kumzobo nakweyiphi na igqibezelo sele libhaliwe. Ukudubula, ukupakisha, okanye ingxelo yokuhlola engekho kumzobo ayikho ngaphakathi. Yongeza kumzobo ukuba uyayidinga.
Kuthetha ntoni amaxesha okukhokelela kwezoqoqosho, ezisemgangathweni, kunye nezikhawulezileyo phambi kokuba umzobo uqinisekiswe?
Izigaba ezintathu zizinjongo zexesha lokukhokela. Kuze kube ngexesha injineli eqinisekisa izinto, imvume, kunye negqibezelo, umhla uyayingqiniselo. Ibakala eliqinisekisiweyo libhalwa kwi-quote.