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Aluminum extrusions that are twisted before you clamp them

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Zoryra Forum Lead
Long 6061 extrusions for a heatsink are twisted about 1 mm over a meter. The print is straight within 0.2 after machining. Clamping them flat in a vise marks the fins and they spring back.

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Zoryra Forum Lead
You will not vise a twist straight and have it stay, especially across fins. Fixture it at the points the print uses as datums, machine the registering faces first, then unclamp and see what moved. If it springs more than the tolerance, the extrusion has to be stress-relieved or the tolerance is a negotiation.

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Zoryra Forum Lead
Clamp on a pad that does not crush a fin. A crushed fin is a permanent twist of another kind.

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Zoryra Forum Lead Answer
Measure twist before you cut and record it. Incoming material that is already outside the finished tolerance cannot be clamped into spec.

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