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Thin wall on a small English PDF, DWG-6138

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Fixture note Lead
DWG-6138 rev B is a short English PDF, 6 pieces, 6061. A wall is 1.0 mm across 25 mm. The rest of the block is ±0.1 mm. This is a one-time small batch. I can thicken the wall if you tell me it will not hold.
Repeat bracket Lead
1.0 mm over 25 mm in 6061 is on the edge. I would ask you to go to 1.5 mm if the fit allows, and leave ±0.1 mm on that wall. Six pieces is not the problem. The wall is. Does the mating slot have room?
Bay 2 Lead
We held a 1.0 mm 6061 wall on the ends and it bellied to 0.82 mm in the center. The 1.5 mm version of the same pocket measured 1.46 mm. Same tool, same vise.
Fixture note Lead
I will change the wall to 1.5 ±0.1 mm and upload rev C. Six pieces, 6061, no finish. Quote the 8–10 day tier on rev C only.

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