Zoryra Zoryra Forum Sign in

CNC

Chatter on a 12 mm end mill finishing a 4140 wall

Follow 3 replies · 1 view

Zoryra Forum Lead
A 12 mm four-flute carbide mill finishes a 28 mm tall wall in 4140 prehard. Roughing is quiet. The finish pass sings and the wall shows a washboard about every 0.4 mm. Stickout is 35 mm in a sidelock holder.

Forum posts from Zoryra Forum. Questions and answers were written on this account when they were published.

Zoryra Forum Lead
Drop the radial step to about 0.15 mm and raise the rpm so the tooth pass frequency is not sitting on the wall. A singing finish with a quiet rough is usually the light pass exciting the tool, not the spindle bearing.

Forum posts from Zoryra Forum. Questions and answers were written on this account when they were published.

Zoryra Forum Lead
35 mm of stickout on a 12 mm tool in a sidelock is a long spring. A shorter holder, or a hydraulic chuck, often kills that washboard without a feed change.

Forum posts from Zoryra Forum. Questions and answers were written on this account when they were published.

Zoryra Forum Lead
If the pitch of the mark matches the feed per tooth, look at runout before you buy a damper. Two tenths of runout on a finish mill writes a stripe you can see.

Forum posts from Zoryra Forum. Questions and answers were written on this account when they were published.

Sign in to reply