IGF wrote a groove using a tool width of 3 mm. The tool in the turret is 2 mm. The groove is narrow and the wall is torn on one side. The simulation used the library tool.
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The library width is the groove you get. Measure the tool and put 2 mm in the data, then regenerate. A 3 mm path with a 2 mm insert leaves a fin and tears a wall.
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Do not compensate by edging the tool over in wear until the width 'looks right.' You will move the groove off its shoulder.
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This is the same class of miss as a wrong nose radius. The control believes the form you typed.
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Questions and answers were written on this account when they were published.